Arcus

Ionic Products is a leading manufacturer of high-performance cleaning and hygiene products, supplying industries across the globe. Their commitment to innovation and operational excellence drives them to seek out solutions that enhance efficiency while maintaining the highest quality standards.

However, Ionic Products faced persistent challenges with their IBC (Intermediate Bulk Container) cleaning process. Their manual system consumed excessive water, resulted in inconsistent pH levels, and left them vulnerable to cross-contamination. To address these issues, they turned to Arcus for a cutting-edge solution.

Challenges Faced by Ionic Products

• High Water Usage and Effluent Production: The manual IBC washing process was consuming excessive amounts of water and generating large volumes of effluent.

• Lengthy Wash Cycle Times: IBC cleaning was taking up to 60 minutes per container, creating inefficiencies in their operations.

• Inconsistent pH Neutrality: Achieving pH neutrality after washing was unreliable, often requiring multiple attempts.

• Risk of Cross-Contamination: Manual processes increased the potential for cross-contamination, putting product quality at risk.

The Arcus VASA Solution

From the initial contact, the Arcus team sought to gain a deep understanding of Ionic Products’ operational requirements. Arcus provided an on-site demonstration where the VASA IBC Cleaner successfully handled every challenge presented. This trial period allowed Ionic Products to refine their specifications and gain confidence that the VASA was the ideal solution for their needs.

Arcus worked closely with Ionic Products’ engineering team to ensure seamless installation, providing detailed guidance on service requirements. The commissioning process was smooth, with Arcus delivering comprehensive operational and technical training to ensure the team was equipped to maintain optimal performance.

Results and Key Benefits for Ionic Products

✅ 52% Reduction in Water Usage and Effluent Production
Since commissioning the VASA, Ionic Products has achieved an impressive 52% reduction in water consumption and effluent volume during IBC cleaning – equal to 10,000,000 litres of water per year!

✅ 88% Reduction in Wash Cycle Time
The wash cycle time has been reduced by a remarkable 88%, dropping from an estimated 60 minutes to just 8 minutes — with many cycles now running as efficiently as 3 to 5 minutes.

✅ Right-First-Time pH Neutrality
The VASA has consistently achieved pH-neutrality on the first attempt, eliminating the need for repeated corrections that were previously required with manual processes.

✅ Zero Cross-Contamination Incidents
Since commissioning the VASA, Ionic Products has experienced zero incidents of cross-contamination, ensuring product quality and eliminating material failures.

Testimonial from Nick Burnett, Operations Manager, Ionic Products

“From our initial contact with the Arcus team, we found them to be extremely knowledgeable and professional at every stage. They took the time to understand our needs and processes and even brought a demonstration model to site for trials, when the VASA successfully tackled everything that could throw at it. The trials allowed us to finalise the specification we required.

Prior to installation the Arcus team advised our engineers on exactly what services needed to be in place. As a result, installation was completely seamless. The Arcus team carried out all necessary operational and technical training with our staff as part of the commissioning process. We have found the Vasa to be a very valuable addition to our operations.”

Conclusion

The Arcus VASA IBC Cleaner has delivered measurable improvements in efficiency, resource conservation, and quality control for Ionic Products. By addressing critical pain points in the IBC cleaning process, the VASA has become an indispensable asset, driving operational excellence and ensuring sustainable long-term benefits.

Ready to experience similar results? Contact Arcus today to learn how the VASA can transform your IBC cleaning process.

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